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Home arrow Energy arrow Cost-Effective Solar Energy Technology
Cost-Effective Solar Energy Technology PDF Print Email this article
Written by Bright Future Staff   
Saturday, May 17, 2008

Problem:  Solar energy technology offers a clean renewable alternative to conventional energy production.  The main barrier to implementation of solar technology in electrical power production is the cost and availability of the materials used.

Solution:  Concentrator Photovoltaic systems concentrate the sun’s energy onto a relatively small surface limiting the amount of expensive materials required to build these systems.

Concentrator PV systems are not new.  There is a Concentrator PV power plant that has been operating in the Mojave Desert for over 25 years.  This older design takes up a tremendous amount of space and is not practical for most applications.  The following article describes a new design that is much more efficient and can be used in a relatively small amount of space.

The following article was reprinted from Parc Research, an independent research laboratory.

Concentrator PV (CPV)

The prevalent approach for generating solar electricity is through PV (photovoltaic) systems that use semiconductor PV material to convert sunlight directly into electricity. In fact, grid-connected PV is the fastest-growing energy technology in the world.

Silicon-based flat-plate PV—which produces electricity by having sunlight directly strike panels tiled with sheets or wafers of expensive PV cell material—has dominated the market. However, silicon feedstock shortages and rising wafer prices have highlighted the need for technologies—such as non-silicon thin-films or CPV (concentrator PV)—which reduce the use of silicon or other semiconductor PV materials. Semiconductor material costs often dominate the costs of the total installed PV system, and are considered one of the best opportunities for lowering overall costs and increasing the competitiveness of solar with conventional fossil fuel-derived electricity.

CPV approaches, on the other hand, offer an effective, practical way to keep solar cell conversion efficiencies high while keeping semiconductor material costs down.

Although thin-film solar technologies are fabricated with cheap roll-to-roll processes, they are limited by: more use of scarce and expensive source materials (e.g., gallium and indium); modest efficiencies; and reliability issues. CPV approaches, on the other hand, offer an effective, practical way to keep solar cell conversion efficiencies high while keeping semiconductor material costs down.

PARC recently signed a broad agreement with California-based start-up SolFocus to jointly develop CPV systems that can deliver low-cost, reliable solar energy. SolFocus' CPV solutions can potentially: advance the market beyond current flat-plate silicon PV and its underlying cost limitations; deliver both short- and long-term cost advantages; position PV to compete with conventional electricity; and open large new markets for clean solar energy.

How It Works

CPV (concentrator PV) technologies use relatively inexpensive optics such as mirrors or lenses to “concentrate” or focus light from a relatively broad collection area onto a much smaller area of active semiconductor PV cell material. CPV systems must be pointed directly at the sun because they work by focusing sunlight onto a targeted area, and therefore require trackers which follow the sun’s trajectory throughout the day.

Since the PV semiconductor material usually dominates the costs of the solar PV system, reducing the amount of PV material required to capture a given amount of sunlight leads to substantially lower system cost and resulting cost per watt of output. For higher concentrations that reduce PV material use by 100-1000 times more, it can be cost-effective to use higher efficiency cells that increase the electricity generated from a given collection area—even though this PV material can cost up to ten times more than silicon.

Currently, the most efficient approach is multi-junction cells which achieve up to 40% conversion of the sun’s energy into electricity by using stacked layers of III-V compound semiconductor materials to capture more of the solar spectrum. In addition to enabling more electricity from a given amount of sunlight, multi-junction cells obtain even higher efficiencies at higher concentration levels.

Partnerships & Product Roadmap

With strong early contributions in non-imaging optical design from researchers at the University of California at Merced, SolFocus' CPV solutions build on PARC expertise in optical system design, optoelectronics, and advanced materials and processes for electronic packaging.

SolFocus won the grand prize at the 18th NREL Industry Growth Forum held in November 2005 by the Department of Energy’s National Renewable Energy Laboratory).

SolFocus, strengthened by its mutually beneficial partnerships, has already developed two low-cost CPV module designs—Gen 1 and Gen 2:

  • Up to 2 MW (megawatts) of the Gen 1 design will be installed in 2006-2007 at pilot sites including California, Hawaii, and Shanghai, China.
  • The Gen 2 design, which further improves performance and reduces costs at higher volume production, will be available for test installations 2007.
  • Both modules are targeted for rooftop- and field-installed solar electricity systems.

SolFocus won the grand prize at the 18th NREL Industry Growth Forum held in November 2005 by the Department of Energy’s National Renewable Energy Laboratory). SolFocus CEO Gary Conley was recognized at this event as the Clean Energy Entrepreneur of the Year (2005).

Solution Features

Advantages Compared to Flat-plate PV:

  • *Requires only 1/1000th of the expensive, active semiconductor material as other PV *systems to generate the same amount of electricity from the sunlight falling on a given area
  • *Lowers the cost of solar electricity to less than half what is available today
  • *Operates at nearly double the efficiency of most flat-plate PV

Both CPV Modules:

  • *Enabled by highest-efficiency cells available—triple-junction cells approaching 40% at over 500-sun concentration
  • *Employ non-imaging optics
  • *Use glass—can easily meet 30-year lifetime requirements
  • *Use dry, passive cooling—no liquids or fans
  • *No moving parts in module—avoids mechanical failure in module
  • *Fully “enclosed”—no exposed mirrors or open fire hazards
  • *Use mirrors or reflective elements which allow purely reflective light entry—avoids the *chromatic aberration of lens-based concentrators
  • *Use minimal components—have a number of “double-purposed” materials
  • *Have one-quarter the focal length of other systems—makes them extremely compact
  • *Assembled with high-throughput, automated technology

 

One person has commented on this article.
1. reflector /concentrators
Very interesting! I've been looking for several years at a way to inexpensively produce a parabolic concentrator using easily available materials, and also a concentrator that produces a tight parallel high concentration beam to carry for some distance. I was unaware of the advantages and availability of the more efficient cells you mention. If you have an interest, I'll share details, if not, keep up the good work. Best, Jeffrey Greene
By Jeffrey Greene, Unregistered • 2008-07-20 12:24:45
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